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Solution for Welding Smoke and Dust Control in Heavy Machinery Factory

source:    author: date:2023-07-28 visits:422
  With the rapid development of social and economic levels, workshop welding operations almost involve the vast majority of industrial fields and are widely used. However, welding operations can generate welding fumes, toxic gases, arc radiation, high-frequency electromagnetic fields, high temperatures, noise, etc. Among them, welding fumes and toxic gases are the most common and pose the most widespread hazards.
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  These substances engulf the workers' bodies, causing them to suffer from pneumoconiosis, manganese poisoning, fluorosis, metal smoke fever, and can also cause lesions in the lungs, skin, eyes, blood, and other areas. So, more and more enterprises are now paying attention to the harm of welding smoke and dust and implementing measures to control it.
  However, currently, most of China's mechanical factories do not have purification devices for welding smoke and dust from large workpieces!
  On the one hand, it is because in the welding workshops of tall and complex spatial structures and large factories, the welding workpiece is large, the welding position is not fixed, and the amount of smoke generated during welding is large, making it impossible to use local control of welding smoke and dust. Making welding smoke control particularly difficult!
  On the other hand, the investment is too high. Even if some enterprises, under the pressure of environmental protection, have adopted a central smoke and dust purification device (overall replacement) at a huge cost, due to the huge operating costs, the idle use of the device is normal;

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  This requires the use of integrated displacement or comprehensive ventilation to capture and purify welding smoke and dust for comprehensive treatment, in order to improve the air quality and working environment of the workplace, reduce the failure rate of production process equipment, and meet the requirements of national occupational health and air pollutant emission standards.
  At the same time, it needs to have the characteristics of low investment cost, low energy consumption, low material consumption, low operating expenses, low management cost, simple installation, convenient operation, safety and reliability.
  Based on the characteristics of the large and complex spatial structure of the factory building and the welding workshop of a large factory, Jiangsu Renhe R&D has designed and manufactured a welding fume dedicated dust removal integrated machine RH/XE-6 suitable for the welding workshop of heavy machinery factories.

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  This equipment is suitable for the production of harmful smoke and dust generated during welding, cutting, and polishing processes in tall and complex spatial structure factories and large factory workshops. By laying ventilation pipes connecting to the purification host in the main gathering height area of smoke and dust, different numbers of return air outlets and supply air outlets need to be installed on the pipes of the ventilation and purification system, and then using the air flow of the pipes to collect harmful smoke and dust, it is a purification system.
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  This equipment has more economic advantages compared to traditional central smoke and dust purification devices. At the same time, RH/XE-6 also meets the requirements for controlling smoke and dust generated during welding, cutting, and polishing processes throughout the entire industrial processing plant. Especially due to the large processing and welding parts, it is not possible to use the capture method of local control of harmful smoke and dust. Therefore, the capture and purification method of overall displacement is adopted for filtration and purification.
  After comprehensive treatment of smoke and dust in the welding workshop, the average concentration of smoke and dust in the overall space of the workshop has been improved, resulting in a lower concentration of smoke and dust in the lower working area, improving the working environment for workers. Most importantly, the problem of smoke and dust recovery in high space has been solved by blowing the return air. The concentration of unorganized waste gas pollutants in enterprise factory boundaries can all meet the corresponding factory boundary standards.
  Jiangsu Renhe has always been committed to the research and development of dust removal and filtration technology and the improvement of quality. It has various solutions for dust removal and filtration applications, and has rich practical experience and successful cases in dust removal and filtration projects in various industries. If you have any related needs, please contact us. We will wholeheartedly provide you with suggestions and solutions.